
Whipps, Inc. is the market leader for high quality custom fabricated gates and water control equipment.
| Monday: | 8am – 5pm |
|---|---|
| Tuesday: | 8am – 5pm |
| Wednesday: | 8am – 5pm |
| Thursday: | 8am – 5pm |
| Friday: | 8am – 5pm |
| Weekend | Closed |
| Series | 500 Series |
|---|---|
| Type | Gates & Flow Control |
| Category | Stop Gate |
| Mounting Configurations | Wall-Mounted |
| Materials | Aluminum |
| Size Range | 12" x 12" typically up to 96" x 96" – but we can typically accommodate any custom needs. |
| Industries | Environmental Restoration Projects, Navigation Locks and Canals, Flood Control Systems, Hydroelectric Power Plants, Industrial Water Systems, Mining Industry, Irrigation Systems, Municipal Stormwater Systems, Water and Wastewater Treatment Plants |
| Shape | Square, Rectangle |
Looking for a simple, durable solution for water containment? The 500 Series Aluminum Stop Gates from Whipps, Inc. deliver lightweight handling, dependable sealing, and long-term performance in ponds, tanks, channels, and other flow control applications. Designed as a cost-effective option for projects where gates are only inserted and removed occasionally, these stop gates combine strength and ease of operation in a proven design.
At the core of the 500 Series Stop Gates is its rugged aluminum slide, engineered to withstand site-specific head pressures while remaining easy to lift and maneuver by one or two workers. These gates are equipped with welded handles for safe, straightforward handling, and when not in use, the gate can be conveniently stowed until it’s needed again. All models are fitted with ultra-high molecular weight polyethylene (UHMW) seat/seals that ensure a reliable closure with minimal leakage at 0.10 gallons per minute per linear foot of wetted seal.
The 500 Series includes three models, each tailored for different installation needs:
Model 501 Stop Gates – Designed for embedded mounting, providing secure and permanent integration into concrete structures where long-term reliability is essential.
Model 503 Stop Gates – A wall-mounted stop gate, offering versatility and straightforward installation for a wide range of channel and tank applications.
Model 503-C Stop Gates – Configured for channel mounting, making it the preferred choice when stop gates must be installed directly within open-channel systems.
With corrosion-resistant aluminum construction, precision machining, and Whipps’ decades of engineering expertise, the 500 Series Stop Gates provide consistent, low-maintenance performance across a wide range of water management applications. Whether embedded, wall-mounted, or channel-mounted, the 501, 503, and 503-C models represent a trusted solution for dependable, cost-effective water control.
Whipps, Inc. guarantees lower leakage than that listed in AW WA C-SOI- Cast Iron Sluice Gates or the latest revision, AWWA C-560 – Cast Iron Slide Gates. Whipps, Inc. will guarantee leakage of no more than 0.05 gpm/ft of seal perimeter in seating head and unseating head conditions. Including high head service.
Fabricated stainless steel gates almost always cost less than cast iron gates. As the size of the gate increases, the price difference increases. This is due to the manufacturing process (e.g. casting of parts and subsequent machining) required to produce cast iron gates.
The ultimate strength of stainless steel is in excess of twice the ultimate strength of cast iron and stainless steel has approximately twice the modulus of elasticity of cast iron.
Stainless steel resists corrosion better than cast iron. The uv stabilized UHMW seat/seals that are utilized on our stainless steel gates are field proven to maintain shape and integrity in demanding applications. Whipps, Inc. tested the UHMW seatjseals to confirm the ability to withstand continuous operation in an abrasive environment. The testing consisted of 25,000 gate open/close cycles in an abrasive media while experiencing only negligible wear. (Test results available upon request)
Unlike traditional cast iron gates, the slide will not “freeze” to the frame after long periods of inactivity. Whipps, Inc. stainless steel gates incorporate UHMW seat/seals to prevent any metal-to-metal contact between the slide and the frame.
The fabrication process required to turn raw materials into a stainless steel gate is quicker than the casting and machining process required to turn raw materials into a cast iron gate
The Series 900 stainless steel gates have a self-adjusting seal system that completely eliminates the need for field adjustment. This seal system was developed with the understanding that many gates are installed in locations where field adjustment of wedges is not practical or possible. Another drawback to a wedged system is that wedge adjustment is an inexact science. Wedge adjustment when attempted by inexperienced personnel can lead to additional leakage, difficult gate operation and increased localized gate stresses. The self-adjusting seal system is a combination of durable UHMW seatjseals and a resilient static spring/seal. The UHMW seat/seals are shaped to form a low friction, yet tight, seal with the slide. The spring/seal serves two main purposes: First; it acts as a bulb seal etween the frame and the UHMW seat/seal and secondly; it acts as a “spring” to ensure continuous contact between the UHMW seat; seals and the slide. The spring/seal is stationary, similar to an O-ring seal. and it is protected from wear or damage from the movable slide by the UHMW seatjseals. (Wedges can be provided on our Series 900, but they are not recommended since they do not improve the performance of our gate.)
Stainless steel gates do not require periodic painting, and require less operator attention compared to cast iron gates.
In the unusual event that the seat/seals are damaged, they can be replaced in the field with common tools. The gate does not have to be removed from the wall. If the seating surface on a cast iron gate is damaged, the gate will have to be removed from the wall and shipped back to the manufacturer for re-manufacture.
The process to design and manufacture fabricated gates allows for a nearly unlimited range of sizes. This is not the case with cast iron gates since new patterns or modifications to existing patterns are required to accommodate unusual sizes.
Gate frames may be embedded in the channel walls. mounted to a wall with anchor bolts, mounted to a pipe flange, or wall thimble. Wall thimble mounting is possible although it is usually only necessary for applications with high unseating heads. Gates can also be designed to mount to existing wall thimbles or existing pipe flanges. Flanged frames or flat frames are available for gates to cover square, rectangular or round openings in concrete structures.