24 Jun Inside the 300 Series: Versatile Water Control
Precision in Action: Preparing the 300 Series Telescoping Valves and Butterfly Gates for Installation
When it comes to precision water control, the performance of a product isn’t just defined by how it operates in the field. It’s also determined by how well it’s prepared before it ever leaves the manufacturing floor. At Whipps, Inc., our 300 Series valves and gates are not only engineered for durability and flexibility, but also undergo a comprehensive prep process that ensures smooth installation and long-term reliability once on-site.
In this case study, we explore the preparation of our 300 Series telescoping valves and butterfly gates, specifically highlighting recent testing and finishing work prior to shipment.
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- 300 Series: Butterfly Gate
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- Close-up of Butterfly Gate
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- Rotating to Open
Robust Engineering Meets Thoughtful Preparation
The 300 Series is a hallmark of Whipps, Inc.’s commitment to innovation in water control. With both telescoping valves and butterfly gates in the lineup, the series is designed to serve a wide range of municipal, industrial, and environmental applications. These products feature rugged construction, corrosion-resistant materials (such as 304/304L and 316/316L stainless steel), and low-leakage UHMW and rubber seals. Our telescoping valves are compact, easy to operate, and perfect for locations where space is at a premium. On the other hand, our butterfly gates are designed with a precision-machined thrust bearing mechanism that allows them to rotate 90 degrees with minimal resistance to make them ideal for quick, controlled operation.
Sandblasted for a Clean, Professional Finish
Once manufactured, each component is carefully prepped for delivery and installation. A critical first step in this process is sandblasting. This is a technique that not only enhances the appearance of the gates and valves but also improves their corrosion resistance. The smooth, clean surface finish promotes optimal paint adhesion if coatings are needed and removes any surface contaminants that may have accumulated during fabrication. This extra attention to surface preparation reflects our commitment to delivering equipment that not only performs reliably but looks professional and installation-ready.
Skidded and Secured for Safe Delivery
After sandblasting and final quality checks, the equipment is securely skidded for transportation. Custom skidding ensures that the components remain stable and undamaged during transit, especially for large butterfly gates that must maintain critical tolerances to perform effectively. Every gate manufactured by Whipps, Inc. adheres to the American Water Works Association (AWWA) standards, ensuring strength, reliability, and long-term durability. Whether you need a small, specialized gate or a large-scale installation, Whipps, Inc. can provide custom-engineered solutions tailored to meet your project’s specific needs. We know that improper handling during delivery can compromise functionality, which is why every shipment is carefully packaged to protect vital moving parts, seal surfaces, and bearing mechanisms.
Performance Testing Prior to Shipment
Before leaving our facility, every 300 Series valves is individually tested to verify proper operation. This includes opening and closing cycles to ensure the thrust bearings, seals, and alignment perform as designed. As seen in recent photos, our butterfly gates undergo real-world functional testing to simulate how they’ll operate once installed. This testing phase is essential not only for quality control, but for giving our customers confidence that installation will go smoothly with no surprises in the field.
Designed to Perform and Built to Last
The 300 Series is more than just a collection of water control equipment. It’s a physical demonstration of Whipps, Inc.’s engineering philosophy: precision-built, field-tested, and performance-proven. With premium materials, custom fabrication, and meticulous quality checks, we ensure every component is ready to meet the demands of flood management, water treatment, and industrial control systems. Whether you’re retrofitting a water treatment facility or designing a new municipal system, our 300 Series telescoping valves and butterfly gates are built to help you get the job done right, starting before installation even begins.